Infinitus Interactive
Digital Twins

BoltSentry

A portfolio-grade platform for wind turbine bolted-joint integrity — designed to control risk, reduce downtime, and standardise maintenance.

Project Details
Client
Engtech Analytics
Timeline
2022—ONGOING
Category
Digital Twins
Overview

BoltSentry delivers disciplined oversight of critical bolted joints across wind portfolios — turning bolt condition into operational confidence. Built for high-throughput asset teams, it consolidates bolt records, inspection history, condition signals, and maintenance actions into a controlled system of record. Workflows stay consistent, reporting stays clean, and governance becomes repeatable — without the fragility of spreadsheets or fragmented contractor handoffs. Designed for field reality, BoltSentry prioritises fast access, unambiguous status, and structured updates that translate directly into safer planning and lower exposure across fleets.

Key Highlights
  • Portfolio-grade bolt integrity oversight for wind assets
  • Standardised inspection and maintenance workflows
  • Condition-led planning with audit-ready traceability
  • Clear reporting for stakeholders and compliance needs
Scope
What it is

An integrity and maintenance platform focused on bolted joint control across wind turbine portfolios.

Who it's for
  • Asset integrity teams
  • Wind operations and maintenance
  • Reliability engineers
  • Field contractors
  • Technical authorities and approvers
Where it fits

Sits between inspections and maintenance execution — standardising bolt records, workflows, and reporting across fleets.

Technologies & Capabilities
Digital TwinData AnalyticsPredictive MaintenanceRemote MonitoringEnterprise PlatformRenewable EnergyWind EnergyAsset IntegrityInspection WorkflowsLifecycle ManagementRisk ManagementSafety MonitoringOperational Risk ReductionCost ReductionEfficiency ImprovementGovernance & ComplianceScalability
Impact & Outcomes

Measurable results

01

Reduced downtime through earlier visibility of emerging bolt risk

02

Improved governance via consistent processes and approval gates

03

Faster reporting with cleaner, structured maintenance records

04

Lower operational exposure across turbine fleets

Capabilities

Core features & functionality

Bolt Integrity Register

A controlled record of bolted joint condition, inspection history, and intervention status — designed for clarity and traceability.

  • Structured bolt and joint records
  • Inspection history and evidence linking
  • Status and exception tracking

Predictive Maintenance Signals

Analytics-led insight that supports prioritisation — helping teams focus attention where it matters most.

  • Condition and trend indicators
  • Risk-led triage and prioritisation
  • Fleet-level comparison and oversight

Workflow + Governance

Operational workflows that reduce friction while tightening controls — from planning through completion.

  • Work planning and task execution support
  • Structured approvals and handoffs
  • Audit-ready reporting outputs
Technology Stack
Asset + inspection data managementWorkflow automation and reportingAnalytics-led maintenance planningRole-aligned operational access patterns (where required)
Start Your Project

Take the next step with
confidence

If BoltSentry resonates, let's talk about what you're building and what success needs to look like. We'll align on scope, move fast, and ship with care.